Horizontal feed mixer is a common livestock farming equipment, widely used in farms, feed processing plants and other places. Its main function is to mix different types of feed raw materials in proportion, so that the feed is evenly distributed, improve feed utilization, and ensure balanced nutrition for livestock and poultry. However, if the equipment lacks reasonable maintenance and cleaning during long-term operation, it will not only affect the mixing effect, but also cause equipment failure, and even affect the quality of feed, threatening the health of livestock and poultry. Therefore, mastering the correct maintenance and cleaning methods is crucial to ensure the efficient operation of the equipment. This article will introduce in detail the daily maintenance and cleaning points of the horizontal feed mixer to help users extend the service life of the equipment and improve feed processing efficiency.
The daily maintenance of the equipment mainly involves lubrication maintenance, parts inspection, bearing maintenance, motor maintenance, etc. The following are specific maintenance points:
Lubrication is an important part of maintaining the normal operation of the equipment, especially bearings, gears, chains and other parts. The user should select the appropriate lubricating oil or grease according to the requirements of the equipment manual, and lubricate and maintain it in the following manner:
Mixing bearing parts: Apply lubricating oil every 50-100 hours of operation to reduce friction and prevent bearing overheating or damage.
Gears and chains: Check the lubrication every 200 hours of operation. If too much oil or insufficient lubrication is found, clean it in time and Apply lubricating oil again.
Motor bearing: It is recommended to lubricate it every 3-6 months to ensure smooth operation of the motor.
The mixing blade and stirring shaft are key components that directly affect the feed mixing effect, so they need to be checked regularly:
Check the blade wear: If the blade is found to be severely worn, it should be replaced in time to avoid affecting the uniformity of feed mixing.
Tighten the connecting parts of the stirring shaft: Make sure that the bearing seat, connecting bolts and other parts are not loose to avoid damage to the equipment due to vibration during operation.
During daily use, pay close attention to the operation status of the equipment, mainly check the following aspects:
Is the operation smooth: If the equipment has abnormal vibration or noise during operation, stop the machine immediately to check the possible cause of the fault.
Is the motor temperature too high: If the motor is overloaded for a long time, it is easy to cause excessive temperature. Avoid long-term continuous operation and regularly clean the dust and oil on the surface of the motor.
Belt tension: If the transmission belt is too loose, it will cause slippage, and if it is too tight, it will increase wear. Users should check the belt tension once a week to ensure that the belt is within the appropriate range.
The motor and control system are important components of the horizontal feed mixer. Users need to check the following regularly:
Check whether the wire connector is loose to avoid short circuit or equipment failure due to poor contact.
Observe whether the electric control box is overheating. If the circuit is found to be seriously heated, check the motor load and adjust it in time.
Check whether the safety protection devices, such as the emergency stop button, are working properly to ensure the safe operation of the equipment.
Regular cleaning of feed mixers not only helps to keep the equipment hygienic, but also effectively reduces the risk of cross-contamination of feed and improves feed quality. Cleaning work mainly includes the following aspects:
After using the equipment, especially when handling different types of feed, it should be cleaned immediately to prevent the residues of different feeds from mixing and affecting the quality of feed.
Clean the mixing chamber: Use a soft brush or air gun to clean the residual feed in the mixing chamber to avoid long-term accumulation leading to mildew or deterioration.
Wipe the mixing shaft and paddles: Wipe the surface of the mixing shaft and paddles with a dry or slightly damp cloth to prevent excessive attachment of feed dust.
Disassemble and inspect each component: Check the mixing blades, bearings, seals and other components to ensure that there is no accumulation of material and dirt. If there is any blockage, it should be thoroughly cleaned.
Clean the discharge port: Use a high-pressure air gun or soft brush to clean the discharge port to avoid blockage that affects the smooth discharge of the material.
Check the vents and motor heat sinks: Keep the vents unobstructed to prevent dust blockage from affecting the heat dissipation effect.
Use food-grade disinfectant: Disinfect the mixing chamber every month to prevent bacteria from growing and affecting feed safety.
Dry before use: After disinfection, make sure the equipment is completely dry before putting it into use to prevent the feed from getting damp and deteriorating.
As an important equipment in the breeding and feed processing industries, daily maintenance and cleaning are essential for horizontal feed mixers. Reasonable lubrication maintenance, regular inspection of parts, electrical system maintenance and other measures can effectively extend the life of the equipment and improve production efficiency. In addition, regular cleaning of the equipment, especially daily cleaning, deep cleaning and disinfection, can help ensure feed quality and reduce the risk of cross-contamination. By strictly implementing the maintenance and cleaning plan, users can ensure that the horizontal feed mixer operates stably and efficiently for a long time, helping the smooth progress of breeding production.
As a professional horizontal feed mixer manufacturer, we are committed to providing customers with efficient, durable and easy-to-maintain feed mixer equipment. Our products are precisely designed to ensure homogeneous mixing, stable operation, high wear resistance and long service life. At the same time, we provide comprehensive technical support and maintenance guides to help customers master the daily maintenance and cleaning methods of horizontal feed mixers, ensure the long-term and efficient operation of the equipment, and improve the quality of feed processing. Whether it is a farm, feed processing company, or other feed production needs, we can provide professional solutions to meet the production needs of different scales, help customers improve production efficiency and achieve sustainable development.
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