In modern breeding industry, the uniform mixing of feed directly affects the growth quality and feeding cost of livestock and poultry. As a common mixing equipment, horizontal feed mixers are favored by livestock farmers for its uniform mixing and high efficiency. However, many users tend to ignore some key operating steps during use, resulting in equipment damage, uneven mixing or excessive energy consumption. As horizontal feed mixer supplier, FAST will introduce in detail how to properly operate the horizontal feed mixer and avoid common misunderstandings to improve operational efficiency and equipment lifespan.
Before starting the horizontal feed mixer, the following inspections should be carried out:
Power supply check: Ensure that the power supply connection is normal and the voltage is stable to avoid affecting the operation of the equipment due to voltage fluctuations.
Lubrication check: Check whether the various transmission parts of the equipment are well lubricated, especially the bearing parts, and lubricating oil should be added regularly.
Bolt tightening: Check whether the bolts of the mixer are loose to prevent equipment shaking or parts falling off during operation.
Clean up the residue: Make sure there is no residual feed or foreign matter in the mixer to avoid affecting the mixing uniformity of the new batch of feed.
The feeding order has a great influence on the mixing effect of the feed. It is recommended to follow the following order:
First feed powdered materials: such as soybean meal, fish meal, minerals, etc.
Then feed granular or fibrous materials.
Finally add liquid additives (if any)
The correct feeding method can ensure that the feed is fully in contact in the mixing chamber and improve the mixing uniformity.
Before starting the equipment, make sure the mixer is in an unloaded state.
After starting, observe whether the equipment is running smoothly and ensure that there is no abnormal noise or jamming of the mixing blades or spiral shafts.
Adjust the appropriate mixing time. Generally, the feed mixing time is 5-10 minutes, which can be adjusted appropriately according to the type and quantity of feed.
After the mixing is completed, open the discharge port to discharge the evenly mixed feed.
During the discharging process, ensure that the discharge port is unobstructed to prevent feed clogging.
After the equipment is finished running, the mixing bin should be cleaned in time to prevent the residual feed from deteriorating or affecting the mixing effect next time.
Many users ignore the specific gravity and mixing characteristics of different feed ingredients, resulting in uneven mixing. Feeding should be strictly in accordance with the formula ratio, and the batch feeding amount should be reasonably controlled to avoid overload affecting the mixing effect.
Mixing time is too short: the feed ingredients cannot be fully mixed, affecting animal nutrition absorption.
Mixing time is too long: not only increases power consumption, but may also cause some granular feeds to be over-crushed, affecting palatability.
It is recommended to adjust the mixing time according to different feed characteristics to ensure that the feed is evenly mixed while reducing unnecessary energy consumption.
After long-term use of the horizontal feed mixer, if regular maintenance is not performed, the following problems may occur:
Lack of lubrication of the bearings leads to increased wear.
The mixing blades or spiral shafts affect the mixing effect due to the accumulation of feed residues.
The motor is overloaded, affecting the service life of the equipment.
Therefore, it is recommended that farmers conduct equipment inspections once a week, deep cleaning once a month, and comprehensive maintenance once every six months.
Feeding in the start-up state: it is easy to cause the machine to jam or overload.
Opening the inspection port when the equipment is running: there are safety hazards and may cause personal injury.
No protective device is installed: some farmers remove the equipment protective cover for easy operation, which increases the safety risk.
Correct operation can not only improve the efficiency of equipment use, but also ensure production safety.
Optimize feed formula and improve mixing uniformity
Use raw materials with uniform particle size to reduce stratification.
Add adhesives in appropriate amounts to prevent powdered feed from flying and separating.
Adjust equipment parameters to reduce energy consumption
Choose appropriate motor power to avoid energy waste.
Adjust the mixing time according to the characteristics of the feed to ensure the mixing effect and reduce unnecessary power consumption.
Rationally arrange mixing batches to improve production efficiency
Rationally arrange the number of mixing times according to daily needs to avoid excessive processing at one time and cause storage inconvenience.
Combined with the automatic control system, it can reduce manual intervention and improve production efficiency.
The correct operation and maintenance of the horizontal feed mixer can not only improve the quality of feed mixing, but also reduce equipment wear and energy consumption, and improve the overall production efficiency of the farm. By standardizing the feeding sequence, reasonably controlling the mixing time, regularly maintaining the equipment, and complying with safe operating procedures, common misunderstandings can be effectively avoided and the stable operation of the mixer can be ensured. In addition, it is also very important to choose a reliable horizontal feed mixer manufacturer to ensure the stable operation and long-term benefits of the equipment. I hope this article can help the majority of farmers use horizontal feed mixers more scientifically and efficiently to improve breeding benefits.
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