Feed mixer is an indispensable equipment in animal husbandry and feed production. It can evenly mix various feed raw materials to ensure that animals get balanced nutrition. However, in order to keep the feed mixer running efficiently and extend its service life, regular maintenance and care are essential. This article will provide you with a detailed feed mixer maintenance guide to help you ensure that the equipment is always in the best condition.
Before you get to know the maintenance guide in depth, you first need to understand the basic structure and working principle of feed mixer. Feed mixer usually consists of the following main parts:
Mixing drum: used to hold and mix feed raw materials.
Mixing blade: responsible for mixing feed raw materials evenly.
Transmission system: including motor, reducer and belt, etc., used to drive mixing blade.
Control system: Manages startup, shutdown, and operational speed of the mixer.
The working principle of feed mixer is to fully mix various feed raw materials in the mixing drum through the rotation of mixing blades to ensure that the nutrients of each feed are evenly distributed.
During the use of the feed mixer, the mixing drum and mixing blades will accumulate feed residues and dust. If not cleaned in time, these residues will affect the mixing effect and even cause equipment failure. Therefore, be sure to thoroughly clean the mixing drum and mixing blades after each use.
Operation steps:
Turn off the power and make sure the equipment is in a stopped state.
Use a brush or high-pressure water gun to remove residual feed on the mixing drum and mixing blades.
Check whether the mixing blades are damaged or worn, and replace them if necessary.
The transmission system is the core component of the feed mixer, and its normal operation is directly related to the mixing effect of the equipment. Regularly check the various components of the transmission system to ensure that they are in good condition.
Operation steps:
Check the operation of the motor and reducer to ensure that there is no abnormal sound and overheating.
Check the tension of the belt. Too loose or too tight will affect the transmission efficiency. Adjust it if necessary.
Regularly add lubricating oil to the bearings and gears of the transmission system to reduce wear.
The control system is the "brain" of the feed mixer, and its normal operation is directly related to the operational safety and service life of the equipment. Regularly check the various components of the control system to ensure that they are in good condition.
Operation steps:
Check the buttons and switches on the control panel to ensure that they are sensitive and reliable.
Check the electrical circuit to ensure that there is no aging, damage or looseness.
Clean up the dust and debris in the control box regularly to prevent short circuits and failures.
During the use of feed mixers, some parts need to be replaced regularly due to wear. Common wearing parts include mixing blades, belts and bearings. Regularly check the wear of these parts and replace them in time to avoid equipment failure and production interruption.
Operation steps:
Develop a replacement plan for wearing parts according to the frequency of equipment use.
Check the wear of the mixing blades regularly and replace them if necessary.
Check the wear and aging of the belts and replace them if necessary.
Check the wear of the bearings regularly and replace them if necessary.
After a period of use, the feed mixer may have problems with uneven mixing or long mixing time. This may be due to changes in the angle or position of the mixing blades. Regularly calibrating the mixer can ensure that its mixing effect is always in the best condition.
Operation steps:
Turn off the power and make sure the equipment is in a stopped state.
Check the angle and position of the mixing blades and adjust them if necessary.
Use a level to check the levelness of the mixing drum and adjust them if necessary.
The electrical system of the feed mixer is key to its normal operation. Regularly checking the various components of the electrical system to ensure that they are in good condition can avoid equipment failures and production interruptions.
Operation steps:
Check the wiring of the motor and the electric control box to ensure that there is no looseness and aging.
Clean up dust and debris in the electric control box regularly to prevent short circuits and failures.
Check the insulation resistance of the motor to ensure that it meets safety standards.
If the feed mixer has problems with uneven mixing, it may be due to the following reasons:
The mixing blades are worn or damaged.
There is residual feed in the mixing drum.
The angle or position of the mixing blade is incorrect.
Solution:
Check the wear of the mixing blade and replace it if necessary.
Clean the mixing drum thoroughly to ensure that there is no residual feed.
Calibrate the angle and position of the mixing blade.
If the feed mixer makes abnormal noise during operation, it may be due to the following reasons:
The bearings or gears of the transmission system are worn.
The belt is too loose or too tight.
The mixing blade rubs against the mixing drum.
Solution:
Check the bearings and gears of the transmission system and replace them if necessary.
Adjust the tension of the belt.
Check the gap between the mixing blade and the mixing drum and adjust it if necessary.
If the feed mixer cannot start, it may be due to the following reasons:
Power failure.
The buttons or switches of the control system fail.
Motor failure.
Solution:
Check the power line to ensure that there is no looseness and aging.
Check the buttons and switches of the control system and replace them if necessary. Check the operation of the motor and repair or replace it if necessary.
Before using the feed mixer each time, be sure to perform the following inspections:
Check the mixing drum and mixing blades to ensure that there is no residual feed and debris.
Check the transmission system and control system to ensure that they are in good condition.
Check the electrical circuit to ensure that there is no aging, damage or looseness.
During the operation of the feed mixer, be sure to pay attention to the following matters:
Never insert hands or foreign objects into the mixing chamber during operation.
It is strictly forbidden to repair and adjust the equipment during operation.
If any abnormality is found in the equipment, stop the machine immediately for inspection.
After using the feed mixer each time, be sure to perform the following cleaning and maintenance:
Clean the mixing drum and mixing blades thoroughly.
Check the transmission system and control system to ensure that they are in good condition.
Regularly add lubricating oil to the bearings and gears of the transmission system.
Feed mixer is an indispensable equipment in feed production, and its normal operation is directly related to the quality and production efficiency of feed. Through regular maintenance and care, you can ensure that the feed mixer is always in the best condition, extend its service life and reduce the failure rate. I hope that the feed mixer maintenance guide provided in this article can help you better manage and maintain your equipment to ensure its efficient operation. If you are looking for high-quality feed mixers or related accessories, please contact us, we will provide you with professional solutions!
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